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Old 14 February 2021 | 02:02 AM
  #151  
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Originally Posted by adam.pah
Definitely lesson learned. 😑
I wish I had the confidence to pull the engine out and have a fettle but the most I’ve ever done myself is change a few bolt on parts. I can imagine it would take a good few hours to do it too and with a new baby and half built house, time is at a premium. I will get it fixed (probably), but it will need to wait a while now.
It takes about a week to do it properly if you know what you are doing and do a thorough job. Sounds like its best left to someone else based on your current knowledge and home issues.
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Old 15 February 2021 | 01:07 AM
  #152  
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Originally Posted by johnfelstead
It takes about a week to do it properly if you know what you are doing and do a thorough job. Sounds like its best left to someone else based on your current knowledge and home issues.
Out of interest where would one find a comprehensive list of clearances / tolerances for such & endeavor....?

And would said clearances differ from factory, if building a higher spec engine designed to handle more power / boost / abuse?

Sorry for the thread hijack
Old 15 February 2021 | 11:56 PM
  #153  
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Originally Posted by Kaosone
Out of interest where would one find a comprehensive list of clearances / tolerances for such & endeavor....?

And would said clearances differ from factory, if building a higher spec engine designed to handle more power / boost / abuse?

Sorry for the thread hijack
the factory workshop manuals list everything for stock engines.
yes, you use different values for high spec engines. Each part you use will have its own spec.
Old 15 February 2021 | 11:58 PM
  #154  
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Originally Posted by johnfelstead
Each part you use will have its own spec.
Guess I'll find out once I start buying parts then
Old 01 March 2021 | 01:06 PM
  #155  
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Quick update. I've decided to bite the bullet and get it fixed. It's pointless leaving it to rot on the driveway so it's booked in to have the engine removed on Wednesday.
Getting quotes at the moment but will be using a reputable builder to make sure it's done properly.
Will hopefully post some pictures when it's out and apart...
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Old 01 March 2021 | 01:18 PM
  #156  
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Old 02 March 2021 | 12:18 PM
  #157  
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Thats brilliant dude
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Old 02 March 2021 | 12:34 PM
  #158  
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Fantastic mate
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Old 02 March 2021 | 12:47 PM
  #159  
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Now I just need to find a decent engine builder who isn’t either ridiculously busy or massively expensive.

harder than you might think...🤦‍♂️
Old 02 March 2021 | 01:12 PM
  #160  
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Originally Posted by adam.pah
Now I just need to find a decent engine builder who isn’t either ridiculously busy or massively expensive.

harder than you might think...🤦‍♂️
Sounds like holding out for a good one is the best bet Engine Tuner build a lot of 2.1 strokers & could handle the whole thing from start to finish: teardown, build, run in & map.
Old 02 March 2021 | 01:34 PM
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Originally Posted by Kaosone
Sounds like holding out for a good one is the best bet Engine Tuner build a lot of 2.1 strokers & could handle the whole thing from start to finish: teardown, build, run in & map.
Yep, Engine Tuner do have a good rep but you have to pay for it. My mate just had his rebuilt there, it ended up costing over £14k!
If I was keeping the car for myself then I wouldn't hesitate to use someone like that but I'll likely sell later this year so it doesn't make sense financially.
I'd like to use AS performance but they currently have a 3 month wait list so I have to decide if I want to wait that long....
Old 02 March 2021 | 01:46 PM
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How about tdr mate?





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Old 02 March 2021 | 01:59 PM
  #163  
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Originally Posted by johno01
How about tdr mate?


I plan on giving Mark a call later today.
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Old 02 March 2021 | 02:18 PM
  #164  
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Originally Posted by adam.pah
I plan on giving Mark a call later today.
I like the way tdr put that on there website so at least you know where you stand price wise.
Old 02 March 2021 | 03:20 PM
  #165  
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TDR are one of the best, i always took my scoob there. tony,michael and mark always had time for a chat and never tried to sell me something i didnt need
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Old 02 March 2021 | 03:56 PM
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Dunno where you’re based but Subaru 4 You are in Newbury. Every time I’ve been in there Len’s generally got 3 engine builds on the go.

Bob Rawle maps cars for Len / from there too.
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Old 03 March 2021 | 07:44 PM
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And so it begins...



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Old 03 March 2021 | 09:11 PM
  #168  
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Well where’s it going then?
Old 04 March 2021 | 07:48 AM
  #169  
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Originally Posted by Kaosone
Well where’s it going then?
I know 🤪
Old 04 March 2021 | 07:57 AM
  #170  
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I think he’s taking it to Tony hough.
Old 04 March 2021 | 08:01 AM
  #171  
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Originally Posted by johno01
I think he’s taking it to Tony hough.

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Old 04 March 2021 | 08:09 AM
  #172  
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Originally Posted by Kaosone
Well where’s it going then?
All will be revealed in time. I don't want to tempt fate by getting ahead of myself! Shouldn't take too long though..

Originally Posted by lockheed
I know 🤪
You can keep an eye on proceeding for me. Maybe the odd photo update...

Originally Posted by johno01
I think he’s taking it to Tony hough.

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Old 04 March 2021 | 09:04 AM
  #173  
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Currently resisting the urge to give your engine hole a good clean while your motor is out .
Old 04 March 2021 | 09:06 AM
  #174  
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Originally Posted by lockheed
Currently resisting the urge to give your engine hole a good clean while your motor is out .
No doubt it could do with it!
Old 12 March 2021 | 12:58 PM
  #175  
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Engine is now out and stripped. Has some strange marks on one piston/cylinder but otherwise not too bad.
It seems that the pistons have been modified for the oil squirters but one was still chaffing, probably what was causing the slappy sound.
I'll let the pictures do the talking...












Old 12 March 2021 | 01:23 PM
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[QUOTE=adam.pah;12100773]Engine is now out and stripped. Has some strange marks on one piston/cylinder but otherwise not too bad.
It seems that the pistons have been modified for the oil squirters but one was still chaffing, probably what was causing the slappy sound.
I'll let the pictures do the talking...











oil squirter hits piston....... Piston loses by tko😭
Old 12 March 2021 | 01:31 PM
  #177  
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Amazing that it's been doing that for many miles and still didn't fail though!
It's had a fair amount of abuse too (especially from the previous owner, as you know)
Old 19 March 2021 | 01:05 PM
  #178  
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The new engine is now in and running!
It sounds so much better than the last one too. I should be picking up the car tomorrow, all being well.
It was a bit tight fitting the oil cooler hoses around the new sump but we managed to squeeze it in there.
I also had the old headers welded up while they were off as the crack was very small. Not sure what I'd do with the new set I bought yet, may list them on here at some point.
The heat wrap on the headers is looking really worn now so will probably remove it. It's also reminded me that I need to give the underside a touch up and underseal.
It look very good underneath for a 17 year old UK car but prevention is better than treatment right...


I got the intake sand blasted and repainted while it was off. Looks fresh again now

Very tight fit!

Not too bad but could do with a little bit of a freshen up
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Old 19 March 2021 | 03:34 PM
  #179  
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What sump is that?
Old 19 March 2021 | 04:08 PM
  #180  
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whats the blue hose running down to the back?


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