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Running lean...need advice!

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Old 24 March 2009 | 10:22 AM
  #31  
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Max power is at around 13.5:1 - you wouldnt want to run it at that though......

I'd forget what power it is now because it would not last very long running that lean IMO.
Old 24 March 2009 | 10:44 AM
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At a rolling road day at Motorscope, Dastek it made 419.9bhp. Another turbo from the same batch made 430ish.

Fuelling seemed spot on from what I remember, still think the figures are on the high side. That said, it's a very quick car, commented upon by everyone who drives it.

Maxes out at 1.5 bar boost (defi magic bar) dropping off to 1.4ish.
Old 24 March 2009 | 07:24 PM
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Any comments from Bob either on this or whether this oversight in the map is the cause of the previous failure ?
Old 24 March 2009 | 07:33 PM
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Bob says it'll need up to a remap. Sadly next time he's up here in a couple of weeks he's fully booked. So **** knows when it'll get fixed. Alternatives are go somewhere else...run lean til Bob is free...get my ECU unlocked/swapped and map open source styleee.

No comment on previous failure.
Old 24 March 2009 | 11:56 PM
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Originally Posted by Semper
Bob says it'll need up to a remap. Sadly next time he's up here in a couple of weeks he's fully booked. So **** knows when it'll get fixed. Alternatives are go somewhere else...run lean til Bob is free...get my ECU unlocked/swapped and map open source styleee.

No comment on previous failure.
So who'd be to blame if it went bang in the next 2 weeks
Old 25 March 2009 | 12:01 AM
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Originally Posted by Butty
So who'd be to blame if it went bang in the next 2 weeks
What's your opinion?
Old 25 March 2009 | 01:27 AM
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Was the Typhoon added on after any remaps?
If it was installed since day 1 then I'd be questioning why adequate MAF rescaling wasn't carried out, or if an archived MAF scale from a previous mapping was used, that its upper limits were double checked for your specific modifications.
Old 25 March 2009 | 07:41 AM
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K&N has been on since day one.

I'm so confused right now. Don't know which way to turn for the best!
Old 25 March 2009 | 12:34 PM
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When you first had it mapped, was it running fine afterwards and then it started running lean, or has it always been like that?

Was there a reason given (by anyone) why the engine let go first time round?
Old 25 March 2009 | 12:43 PM
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As far as I'm aware, the car has always leaned out at the top end. It's ALWAYS seemed to have fuelling issues. Been through two walbros and now onto a bosch 044 (non-motorsport).

This may be the root cause...

It hadn't been on the LM-1 until after the first rebuild (and running in). It was running lean then so we put it down to walbro for some reason and replaced it. Then it was mapped for second time. Then I lost another ringland on a forged piston. Piston was replaced. Remapped. On and on...
Old 25 March 2009 | 12:48 PM
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If it has had that map on it - there is no doubt that it would always start running lean at the top as soon as it went past the 295.11 gram/sec on the airflow scale. Forget the fuel pump as that would have no impact if the ecu doesnt know it should be adding more fuel.
Old 25 March 2009 | 12:50 PM
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Yeah, understand the fuel pump thing. At the time, I didn't have access to any logging facilities and mappers in the North East are few and far between!
Old 25 March 2009 | 12:53 PM
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So, are you saying that the previous fuel pumps have definatly been faulty? That would be pretty unlucky to go through two different once in such a short space of time.

Was it mapped after the first rebuild?
Old 25 March 2009 | 01:15 PM
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I believe mapped at like 3k miles, rebuild at 8ish. Rebuild at 12.5k miles. Mapped somewhere in between. Probably 10.5k miles.

Now sitting on 16.5k miles.
Old 25 March 2009 | 02:23 PM
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Old 25 March 2009 | 07:25 PM
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Ever thought of having the fuel pumps tested to see if they really were faulty?
Old 25 March 2009 | 07:27 PM
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Sadly they're long gone I believe. Mechanic did it and I didn't get the leftovers.
Old 11 April 2009 | 02:36 PM
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Originally Posted by Semper
Hawkeye WRX running about 400ish.

Harvey Smith TD05/06 20G
APS TMIC.

Fuel side of things
Fuelab FPR
Some modified injectors (flow matched etc from Lateral Performance)
Bosch 6 bar fuel pump

It's always had problems running lean since day dot. Tried several pumps and finally settled on the bosch. It has to be ok...

Had STi pinks, still ran lean. Onto modified injectors which Mark had flow matched and checked.

Fuelab...not heard of them going wrong often but a possibility.

It's recently been mapped by Bob Rawle (3 or 4 weeks ago).

OK, the scene is set....took it out on the LM-1 tonight and top end it's leaning right out. I'm fed up to be honest, apart from possibly scrimping on the injectors everything has been spot on. I've tried to do the best I can! Looks like over 5k rpm it goes to like 12 AFR.

Thinking of buying a new FPR this week and trying it. It's certainly the cheapest possible fix. Failing that it's injectors and remap...

Any more suggestions about what could be causing it to run lean?

Many thanks in advance!
I must be a bit thick, but I though an AFR of 12 was rich..? ie 14.7= stoich, 14.7:1 air:fuel ratio, so 12:1 air/fuel is rich..!?

That aside, has there been any further development with this issue..?
Old 11 April 2009 | 04:09 PM
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0.81 lambda / 12.0 afr isn't what I'd call "leaning right out".
My cheeks start to twitch if I see 0.85 L / 12.5

Most rally cars I've had on the dyno run 12.2 without issue

What's actually the problem. Other than your tense ringpiece looking that the LM1

Last edited by Fuzz; 11 April 2009 at 04:17 PM.
Old 11 April 2009 | 04:52 PM
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Most mappers would be aiming for low to mid 11's but he was seeing 12.5 +
Old 11 April 2009 | 05:53 PM
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Originally Posted by dynamix
Most mappers would be aiming for low to mid 11's but he was seeing 12.5 +
Fair enough if that is the case, however he didn't say 12.5 +. He said 12.0.
Which "generally" isn't an issue.
Looks like you've been dealing with it a while.
Old 11 April 2009 | 09:53 PM
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what is the boost at the higher rpm when it goes to 12:1?

As has been said if you are maxxing the maf sensor it needs a new maf housing / induction and a remap for it.

Unsure why given this evidence it has not been made a top priority to squeeze in sorting it.

Simon
Old 11 April 2009 | 09:54 PM
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oh and is the ecu contriolling the boost? if on an electronic controller you could reduce the boost and therefore the airflow until sorted.

Simon
Old 11 April 2009 | 10:12 PM
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I have remapped it for it now Simon and made adjustments from the std maf scaling that was in there that topped out at 295.11 g/sec.
Old 11 April 2009 | 10:23 PM
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Can someone please explain what is it that I'm getting wrong in thinking that anything under 14.7AFR/ Lamba 1.0 (stoich) is rich..?!
Old 11 April 2009 | 10:25 PM
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you need more than stioch when on boost

Rich on boost is a whole world different to rich under cruise conditions
Old 11 April 2009 | 10:47 PM
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Ah, I see what you mean now..

Strictly speaking 12.5 is classed as rich, but rich in a relative way. Under full boost/load 12.5 would be considered lean, if I see what you mean..
Old 11 April 2009 | 11:13 PM
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correct
Old 11 April 2009 | 11:24 PM
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Old 12 April 2009 | 10:45 AM
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Rich is 10.5, like a lot of the ecu's maps come from the factory. As Fuzz says, it's all relative.



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