Notices
Essex Subaru Owners Club The official dedicated forum for Essex Subaru Owners Club Events.

Modding guides

Thread Tools
 
Search this Thread
 
Old 13 May 2008, 07:40 PM
  #1  
Cornelius
Scooby Regular
Thread Starter
iTrader: (2)
 
Cornelius's Avatar
 
Join Date: Jan 2004
Location: Grease Monkey Heaven
Posts: 9,192
Likes: 0
Received 0 Likes on 0 Posts
Default Modding guides

As you all know, my Scoob is now off the road so this weekend will hopefully be the start of the mods.

Would anyone be interested in some guides?


Jobs planned:

Porting the turbo

Porting exhaust manifolds

Replacing lifter shims

Fitting knocklink style display

Fuel pressure regulator upgrade

DVD player with wireless bullet cam (with dashboard gauge pod modified to accept my Kenwood MP3 player so the motorised screen can go in the usual position.


Future jobs:

Twisted turbo conversion

Uprated oil pump / cam belt change

Turbo up pipe fitting

Suspension

Anti roll bars

droplinks

Antilift kit

Big brake conversion

Also got a few more ideas, but not sure if they are feasible, but should be finding out when I take the engine apart this weekend
Old 13 May 2008, 07:59 PM
  #2  
ABW
Former Sponsor
iTrader: (1)
 
ABW's Avatar
 
Join Date: May 2005
Posts: 2,863
Likes: 0
Received 0 Likes on 0 Posts
Default

1.ABW
Old 13 May 2008, 08:27 PM
  #3  
Milamber
Scooby Senior
iTrader: (2)
 
Milamber's Avatar
 
Join Date: Jan 2004
Location: England
Posts: 18,358
Likes: 0
Received 0 Likes on 0 Posts
Default

oil change?
Old 13 May 2008, 08:31 PM
  #4  
Tiny
Scooby Regular
 
Tiny's Avatar
 
Join Date: Aug 2002
Location: FPMSL It's only a FocaRSe !!!
Posts: 29,559
Likes: 0
Received 0 Likes on 0 Posts
Default

Very interested


Sounds like it's going to be a m o n s t er !!!!

Good luck
Old 13 May 2008, 08:58 PM
  #5  
Cornelius
Scooby Regular
Thread Starter
iTrader: (2)
 
Cornelius's Avatar
 
Join Date: Jan 2004
Location: Grease Monkey Heaven
Posts: 9,192
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Milamber
oil change?

Of course mate, got a gallon of good quality Miller's oil from ABW as he's now an authorised seller , though won't be changing the oil until I've done the lifters.

Thanks Tiny, the scoob came very close to being sold over the weekend, am very tempted with STI-CKI's car, but after a good think, have decided that I much prefer the facelift version now!!

As I've already done a 2.5 conversion, my plan is to take a 2 litre block and take it as far as I can, have taken aboard some good advice from Zak, Essexboy30 and Olly at Roger Clark Motorsports, so let the modding commence!
Old 13 May 2008, 09:24 PM
  #6  
Cornelius
Scooby Regular
Thread Starter
iTrader: (2)
 
Cornelius's Avatar
 
Join Date: Jan 2004
Location: Grease Monkey Heaven
Posts: 9,192
Likes: 0
Received 0 Likes on 0 Posts
Default

Reasons for Mods:

Porting the turbo - To allow as much air/gases through the TD04 turbo as I can as a temporary measure until I decide on which uprated turbo to get.

Porting the exhaust manifold - Same again, want to know how much of a difference having a standard manifold ported can make. Though may go for unequal length headers in the future as I don't want to lose the burble.

Twisted turbo conversion - Firstly is to keep the induction pipe as short as possible and secondly having the induction pipe run under the manifold won't help one little bit with heat, so should help with the engine getting nice cold air, also the said pipe is restrictive, not to mention keeping the pipe as straight as possible to help with air flow.

SimTek ECU - After talking to Zak on this, it allows for more accurate mapping and does away with the fragile MAF, not to mention the Anti Lag option

Uprated oil pump - It's not nice having an engine go bang on you because the pressure relief valve sticks, rather be safe than sorry, also an oil cooler will be fitted
Old 14 May 2008, 08:07 AM
  #7  
WRX_Dazza
Scooby Regular
 
WRX_Dazza's Avatar
 
Join Date: Feb 2006
Location: Going further than the station and back !!! ZZZZZZZZZzzzzzzzzzzzz
Posts: 11,097
Likes: 0
Received 0 Likes on 0 Posts
Default

selling it....keeping it.....selling it.....keeping it......

your like a foofin' woman!!! lol

good luck with the mods.....

baaa. baaa. on the simtek...!!! heheheh
Old 14 May 2008, 08:45 AM
  #8  
Cornelius
Scooby Regular
Thread Starter
iTrader: (2)
 
Cornelius's Avatar
 
Join Date: Jan 2004
Location: Grease Monkey Heaven
Posts: 9,192
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by WRX_Dazza
selling it....keeping it.....selling it.....keeping it......

your like a foofin' woman!!! lol

good luck with the mods.....

baaa. baaa. on the simtek...!!! heheheh
What do you expect from a serial crossdresser?

I've also gone the Apexi ECU route, while it's pretty good, it's not as good as the SimTek - Antilag - say no more
Old 14 May 2008, 10:17 AM
  #9  
frayz
Essex Area Moderator
Support Scoobynet!
iTrader: (7)
 
frayz's Avatar
 
Join Date: Sep 2005
Location: "Engineering Perfection in Essex"
Posts: 19,945
Received 2 Likes on 2 Posts
Default

Originally Posted by WRX_Dazza
selling it....keeping it.....selling it.....keeping it......

your like a foofin' woman!!! lol

good luck with the mods.....
PMSL i was thinking that.

Id be sure youre gonna keep it and do all of that stuff before you start writing huge lists like that, take it a bit at a time.

To take a 2ltr as far as it will go you gonna be looking at a minimum of 20K on the engine alone.

Propper heads will set you back about 3.5 grand.
Old 14 May 2008, 10:53 AM
  #10  
V4JDMSTi
Scooby Regular
iTrader: (2)
 
V4JDMSTi's Avatar
 
Join Date: Jan 2005
Location: Essex
Posts: 12,706
Likes: 0
Received 1 Like on 1 Post
Default

i'd be interested.
Old 14 May 2008, 11:57 AM
  #11  
Cornelius
Scooby Regular
Thread Starter
iTrader: (2)
 
Cornelius's Avatar
 
Join Date: Jan 2004
Location: Grease Monkey Heaven
Posts: 9,192
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by frayz
PMSL i was thinking that.

Id be sure youre gonna keep it and do all of that stuff before you start writing huge lists like that, take it a bit at a time.

To take a 2ltr as far as it will go you gonna be looking at a minimum of 20K on the engine alone.

Propper heads will set you back about 3.5 grand.

Not everyone has deep pockets to buy the best of everything, I don't mean to sound like I'm having a dig but not everyone on here wants to run methanol/toulene mix fuel in their cars.

The point of this exercise is basically tuning on a budget. By that I don't mean that everything is going to be done the cheapest way, but am looking at the most effective methods that the average Scooby owner can have/use to boost performance.

'm not paying £3.5k on a par of heads, but the heads will be ported and polished by myself, with new lumpy cams.

Some things I won't be scrimping on are Cometic S/S head gaskets and ARP head studs, for obvious reasons.
Old 14 May 2008, 12:09 PM
  #12  
V4JDMSTi
Scooby Regular
iTrader: (2)
 
V4JDMSTi's Avatar
 
Join Date: Jan 2005
Location: Essex
Posts: 12,706
Likes: 0
Received 1 Like on 1 Post
Default

Did you mention knock link above
Old 14 May 2008, 12:19 PM
  #13  
Cornelius
Scooby Regular
Thread Starter
iTrader: (2)
 
Cornelius's Avatar
 
Join Date: Jan 2004
Location: Grease Monkey Heaven
Posts: 9,192
Likes: 0
Received 0 Likes on 0 Posts
Default

Yes mate, bought some zener diodes and variable resistors to experiment with the sensitivity. I've put a Bosch knock sensor on the engine and is wired into the cabin, so just got the electronics to deal with
Old 14 May 2008, 12:26 PM
  #14  
V4JDMSTi
Scooby Regular
iTrader: (2)
 
V4JDMSTi's Avatar
 
Join Date: Jan 2005
Location: Essex
Posts: 12,706
Likes: 0
Received 1 Like on 1 Post
Default

keep me posted. will be needing one when the modding begins on the ra
Old 14 May 2008, 01:01 PM
  #15  
frayz
Essex Area Moderator
Support Scoobynet!
iTrader: (7)
 
frayz's Avatar
 
Join Date: Sep 2005
Location: "Engineering Perfection in Essex"
Posts: 19,945
Received 2 Likes on 2 Posts
Default

Originally Posted by Cornelius
Not everyone has deep pockets to buy the best of everything, I don't mean to sound like I'm having a dig but not everyone on here wants to run methanol/toulene mix fuel in their cars.

The point of this exercise is basically tuning on a budget. By that I don't mean that everything is going to be done the cheapest way, but am looking at the most effective methods that the average Scooby owner can have/use to boost performance.

'm not paying £3.5k on a par of heads, but the heads will be ported and polished by myself, with new lumpy cams.

Some things I won't be scrimping on are Cometic S/S head gaskets and ARP head studs, for obvious reasons.
I too dont have deep pockets, some of my clothes do but those pockets are empty

You have mentioned on a few threads now about taking the 2ltr as far as it will go... I was merely stating that if you really want to do that you'll need some serious cash.

Tuning on a budget does not generally include a rotated turbo setup either, rotated up and down pipes will set you back £800 alone, and is not cost effective on anything less than a GT30.
Even a GT30 can be stock located in some variations. You gotta be looking at a GT35 or similar. That then takes you into the relms of 550+bhp... that means an expensive gearbox/drivetrain solution. Clutch to take those levels are £1000+VAT. Not to metion a fuel system to suit etc.

The rotated pipes are something id want to make either. Surely buget tuning is getting agood quality stock location turbo and optimising everything else.

So step back and realise im not digging here... just letting you know what youre in for should you choose the biggest power route possible.
Old 14 May 2008, 01:32 PM
  #16  
Cornelius
Scooby Regular
Thread Starter
iTrader: (2)
 
Cornelius's Avatar
 
Join Date: Jan 2004
Location: Grease Monkey Heaven
Posts: 9,192
Likes: 0
Received 0 Likes on 0 Posts
Default

I do apologise, I'm getting ahead of myself I wanted to gauge opinions first to see if anyone be interested with this. The above list is what I intend to do, but in 2 stages.

First phase is the "budget" tuning - Porting work, fuel pressure reg, uprated boost solenoid, and so on. The point of this exercise is a rough guide for people to show what's involved in basic tuning

Second phase - (Not exactly budget tuning) Buy a closed deck block, complete strip down and rebuild with race bearings, STI crank, forged pistons/conrods, twisted turbo conversion which I'll be doing myself and so on.

Sorry Frayz, I've contradicted myself on the last part, I know what I meant to say but it came out wrong
Old 14 May 2008, 10:03 PM
  #17  
kin quick
Scooby Regular
iTrader: (2)
 
kin quick's Avatar
 
Join Date: Feb 2003
Location: 2.1 Spec-C .......Pimms O'clock!!
Posts: 2,726
Likes: 0
Received 0 Likes on 0 Posts
Default

Good luck with it Paul, sounds like an interesting project mate I'd like to do something to my engine but a house has got to come first (thats what I told her anyway ).
Although by the time I get round to it, petrol will be £15 per litre and we will all be driving elastic powered go-karts
Old 14 May 2008, 10:13 PM
  #18  
Cornelius
Scooby Regular
Thread Starter
iTrader: (2)
 
Cornelius's Avatar
 
Join Date: Jan 2004
Location: Grease Monkey Heaven
Posts: 9,192
Likes: 0
Received 0 Likes on 0 Posts
Default

Thanks Ross, if you see Ives, could you warn him that I'll be calling him sometime in the future for some machine work please? I haven't got access to a lathe anymore so can't do this particular mod myself
Old 16 May 2008, 02:02 AM
  #19  
kin quick
Scooby Regular
iTrader: (2)
 
kin quick's Avatar
 
Join Date: Feb 2003
Location: 2.1 Spec-C .......Pimms O'clock!!
Posts: 2,726
Likes: 0
Received 0 Likes on 0 Posts
Default

Will do mate Remember he is pretty good for advice if you need any and said on Sunday he will definately start looking for another classic soon. Also said the newages were fat, over weight and slow.................although I think that was aimed at my one
Old 16 May 2008, 07:35 AM
  #20  
Adidas
Scooby Regular
 
Adidas's Avatar
 
Join Date: Apr 2005
Location: I've joined the Focus family
Posts: 7,623
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by kin quick
Also said the newages were fat, over weight and slow.................although I think that was aimed at me
Edited for accuracy
Old 16 May 2008, 08:05 AM
  #21  
WRX_Dazza
Scooby Regular
 
WRX_Dazza's Avatar
 
Join Date: Feb 2006
Location: Going further than the station and back !!! ZZZZZZZZZzzzzzzzzzzzz
Posts: 11,097
Likes: 0
Received 0 Likes on 0 Posts
Default

hahahaha (i shouldn't laugh really - sorry Ross !!!)
Old 16 May 2008, 08:45 AM
  #22  
rossi_p
Scooby Regular
iTrader: (26)
 
rossi_p's Avatar
 
Join Date: May 2004
Posts: 1,883
Received 0 Likes on 0 Posts
Default

Good luck with your mods... get something up in the projects section!!

Any chance you might be doing photo guides for defi gauges set up as well?

Think I remember readng on a previous thread how an oil pump failed on your previous car. Defi's were showing signs of failure but something to do with 140mph (in Germany of course ) was the focus of your attention.
Old 16 May 2008, 02:02 PM
  #23  
Cornelius
Scooby Regular
Thread Starter
iTrader: (2)
 
Cornelius's Avatar
 
Join Date: Jan 2004
Location: Grease Monkey Heaven
Posts: 9,192
Likes: 0
Received 0 Likes on 0 Posts
Default

Rossi - I do intend to put new gauges in the car, so will do a guide.

I can honestly say that I was doing 140mph in Germany, seen some Autogauge Stepmaster gauages that have a programmable alarm, so no need for gauge watching!! YAY!!

Ross, you're not wrong, phoned Ives up a few times when I was building the 2.5 engine, what he don't know about engines sn't worth knowing!!
Old 16 May 2008, 03:47 PM
  #24  
rossi_p
Scooby Regular
iTrader: (26)
 
rossi_p's Avatar
 
Join Date: May 2004
Posts: 1,883
Received 0 Likes on 0 Posts
Default

Originally Posted by Cornelius
Rossi - I do intend to put new gauges in the car, so will do a guide.

I can honestly say that I was doing 140mph in Germany, seen some Autogauge Stepmaster gauages that have a programmable alarm, so no need for gauge watching!! YAY!!
Audible alarms are excellent, allows you to look where is important .

In the same vain, I purchased a phormula knock sensor which has an audible warning (and it looks much nicer than the normal knocklink). Would fully recommend one on your build too!

Good luck!
Old 16 May 2008, 04:43 PM
  #25  
SirFozzalot
Scooby Regular
 
SirFozzalot's Avatar
 
Join Date: May 2003
Location: Essex
Posts: 19,633
Likes: 0
Received 1 Like on 1 Post
Default

Defi gauges have an audible alarm
Old 16 May 2008, 04:52 PM
  #26  
Cornelius
Scooby Regular
Thread Starter
iTrader: (2)
 
Cornelius's Avatar
 
Join Date: Jan 2004
Location: Grease Monkey Heaven
Posts: 9,192
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by SirFozzalot
Defi gauges have an audible alarm
and a record and replay feature Defi's are great but at downside of roughly £400 for 3 gauges and the control unit!

I put autogauges in my old scoob, and tested the oil and boost pressure gauges beforehand with a calibrated pressure gauge and found them to be pretty accurate, so I begrudge paying so much for Defi's
Old 16 May 2008, 04:55 PM
  #27  
Cornelius
Scooby Regular
Thread Starter
iTrader: (2)
 
Cornelius's Avatar
 
Join Date: Jan 2004
Location: Grease Monkey Heaven
Posts: 9,192
Likes: 0
Received 0 Likes on 0 Posts
Default

Just started porting the exhaust manifold, before I started, the port I started measured 38mm, and now is 44mm

Will post pics and a guide over the weekend
Old 16 May 2008, 09:17 PM
  #28  
SirFozzalot
Scooby Regular
 
SirFozzalot's Avatar
 
Join Date: May 2003
Location: Essex
Posts: 19,633
Likes: 0
Received 1 Like on 1 Post
Default

I love my Defi's, well worth the money imo.

The Autogauges might have been accurate, but without an audible alarm they didn't save your engine so the £400 for the Defi's looks quite reasonable now if it saves your engine blowing up!
Old 16 May 2008, 09:19 PM
  #29  
SirFozzalot
Scooby Regular
 
SirFozzalot's Avatar
 
Join Date: May 2003
Location: Essex
Posts: 19,633
Likes: 0
Received 1 Like on 1 Post
Default

I've used the record and replay function as well in the past to diagnose a little issue during mapping.
Old 16 May 2008, 10:35 PM
  #30  
Cornelius
Scooby Regular
Thread Starter
iTrader: (2)
 
Cornelius's Avatar
 
Join Date: Jan 2004
Location: Grease Monkey Heaven
Posts: 9,192
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by SirFozzalot
I love my Defi's, well worth the money imo.

The Autogauges might have been accurate, but without an audible alarm they didn't save your engine so the £400 for the Defi's looks quite reasonable now if it saves your engine blowing up!

lol, very good point Steve

My rebuild-

2.5 block - £1300
Cometic head gaskets - £125
ARP head studs - £125
Apexi ECU - £450
Greddy oil catch tank - £35
Roger Clark oil pump - £165
Full gasket kit - £300
Scooby Clinic timing belt - £75

No comparison to £400 for the Defi's

I can't say for sure if a set of Defi's would of prevented the engine going bang, but it would of brought the problem to my attention sooner, but it's a perfectly good reason to have them.

I did take tools out with me - set of spanners, socket set and so on, though wouldn't of rated my chances of getting parts in Germany. Though having said that - Ring Racing were pretty helpful, and spoke good English!!

Was pretty funny on the flight home when I tried to take the tools back as hand luggage, the scanners went crazy, and a VERY worried woman said "YOU CAN'T TAKE THAT AS HAND LUGGAGE, It's got to be stowed away" so had to pay an extra 20 Euros!


Quick Reply: Modding guides



All times are GMT +1. The time now is 08:22 AM.