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Steamed up window, coolant soaked passenger footwell...

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Old 13 March 2020 | 04:52 PM
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Default Steamed up window, coolant soaked passenger footwell...

I take it my heater core is leaking? This is on the 62 plate STI. How do I trace this and how exactly do I get to the core and the pipes? Is it a full dash out job?

Is there a dash removal DIY anywhere for Hatch shape cars if so?

Can't catch a break right now.
Old 13 March 2020 | 05:19 PM
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You will need to select the various relevant parts from the attached
Attached Files
File Type: pdf
Blower motor assembly.pdf (149.7 KB, 0 views)
File Type: pdf
Heater core.pdf (196.4 KB, 0 views)
File Type: pdf
Heating and cooling Unit.pdf (172.7 KB, 0 views)
File Type: pdf
Instrument panel removal.pdf (234.1 KB, 0 views)
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Old 13 March 2020 | 05:28 PM
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You may just have a leaking supply/return pipe/seal as they are separate items.
Removing the blower unit is the first stage after removing the LH side lower instrument panel and glove box
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Blower motor unit.pdf (150.2 KB, 0 views)
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Old 13 March 2020 | 05:47 PM
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Thank you Don, I was hoping you'd reply. Massively appreciated.
Old 13 March 2020 | 07:25 PM
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I removed my dash when I had the hatch , from what I remember it wasn't that big of a job really , just looks a major thing to do lol
Old 07 April 2020 | 05:33 PM
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takes about 2 hours to strip down all told -it will amaze you how many bloody bolts hold it together lol---took me a fair while longer to get it all back together though and keep everything working-
Old 09 April 2020 | 02:18 PM
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yeah its a big job by all accounts. my bug,s heater matrix leaked, same signs as yours coolant steamed windows and soaking wet passenger side floor/carpet. i have bypassed the heater matrix for the moment until such time i can get it done. from what ive read you have to drop the steering column as well (on the bugeye at least) too big a job for me so will get someone for the job after this madness all ends.
Old 03 May 2020 | 04:37 PM
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Well I still haven't tackled this. Car has been parked up. Going to go look at it this afternoon or tomorrow and see what I can come up with.

Last edited by Jay Cartay; 03 May 2020 at 04:52 PM.
Old 06 May 2020 | 07:03 PM
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Right I’m well into this now. I can’t fully pull the dash out as there’s some wires which will snap that don’t appear to have any way of being disconnected. I’ve got the lower part off and can see the blower motor assembly. I can’t make out from the diagram where the heating and cooling unit is, where the heater core is or how I discharge the air con with no special tools?
Old 06 May 2020 | 07:10 PM
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Aircon needs to be professionally evacuated/discharged/emptied. An offence otherwise.

The 3 images on this ebay link might shed some light.
The unit sits smack behind the centre of the console.

https://www.ebay.co.uk/itm/Subaru-Im...-/382420417829




Last edited by Don Clark; 06 May 2020 at 07:14 PM.
Old 06 May 2020 | 07:13 PM
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That's a dilemma then as it can't be driven. I guess I will need to get it running again though to try and see where the leak is coming from...
Old 06 May 2020 | 07:52 PM
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Originally Posted by Don Clark
Aircon needs to be professionally evacuated/discharged/emptied. An offence otherwise.

The 3 images on this ebay link might shed some light.
The unit sits smack behind the centre of the console.

https://www.ebay.co.uk/itm/Subaru-Im...-/382420417829


If it is that then, I'm going to have to find a way to undo the wire that's still attached to the top of the dash somewhere as that's not coming out with the dash above it...

If it's the supply/return pipe seal, whereabouts will the leak be coming from when I let it run?
Old 06 May 2020 | 08:35 PM
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Right, here's what's happening:
​​​
Old 06 May 2020 | 10:41 PM
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Next move is to remove the pipe cover from where its dripping to see if its a pipe, a pipe to core seal or the core leaking



Old 07 May 2020 | 03:24 PM
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Blower motor is still in situ, will that have to come out to remove the pipe cover?
Old 07 May 2020 | 04:02 PM
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Originally Posted by Jay Cartay
Blower motor is still in situ, will that have to come out to remove the pipe cover?
Have no idea but looking at this image no - but i'm not on site or have done the job before.
You may have to remove the blower unit to get the pipes out anyway, if required.


Old 13 May 2020 | 05:29 PM
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Well the replacement core I bought from a well known breaker has turned up pretty smashed up and badly packaged.

How does the radiator itself come out? Do the pipes need removing? Does it just pull out with a bit of force after the single screw on the side is removed or is there a trick to it?

Last edited by Jay Cartay; 13 May 2020 at 05:36 PM.
Old 13 May 2020 | 07:27 PM
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Originally Posted by Jay Cartay
Well the replacement core I bought from a well known breaker has turned up pretty smashed up and badly packaged.

How does the radiator itself come out? Do the pipes need removing? Does it just pull out with a bit of force after the single screw on the side is removed or is there a trick to it?
Post #2 second pdf "Heater core.pdf" - seems I wasted my time

Last edited by Don Clark; 13 May 2020 at 07:28 PM.
Old 14 May 2020 | 09:18 AM
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Originally Posted by Don Clark
Post #2 second pdf "Heater core.pdf" - seems I wasted my time
Sorry mate, apologies. Head's all over the place at the moment.
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