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cosworth sump baffle!!!!

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Old 14 January 2009 | 07:20 PM
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Default cosworth sump baffle!!!!

hey all,
had a look at fitting one of these to my 2005 sti today!!!!!
didnt take a chance at tackling it ....
has anybody ever fit one of these in place,not while the engine is on the floor???....
cheers
Old 15 January 2009 | 09:15 AM
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Yep

You do need to lift the engine up a couple of inches though to make it easier to undo and redo the rear sump bolts.
Old 15 January 2009 | 09:55 AM
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Its fun fitting one of those with the engine in
Old 15 January 2009 | 10:09 AM
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I don't remember 'fun' being a word that I used at the time
Old 15 January 2009 | 01:48 PM
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dont want to imagine the words you used.
Old 15 January 2009 | 05:21 PM
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Originally Posted by jd5217
dont want to imagine the words you used.
Bit of a potty mouth eh?
Old 15 January 2009 | 06:04 PM
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Good luck with doing that with the engine in the car...
Old 15 January 2009 | 06:12 PM
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In fairness it isnt that bad...

1. disconnect pipework etc to enable to raise engine up 3 inches
2. remove headers
3. apply plasters from wounds incurred removing headers
4. remove sump bolts
5. wonder why the sump wont come off
6. remove pickup pipe
7. pick up sump that fell on floor
8. clean up all pieces
9. remove windage tray
10. apply threebond to the cossie sump baffle
11. wonder where the rubber gasket thingy goes
12. clear up threebond spillage and wonder how you are going to remove threebond from clothing
13. test fit baffle
14. refit pickup pipe
15. undo pickup pipe because you forgot to put the sump half on first
16. wipe up threebond mess
17. wonder why you started it in the first place on your own as you need three sets of hands to hold, the sump, the tray and the pick up pipe.
18. figure out a hands free way of fitting
19. finally get it sorted.

All in all not a bad job.

Tip - don't do it alone.
Old 15 January 2009 | 06:12 PM
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it aint too bad just a massive ball ache

headers off and engine lifted so intercooler off and engine mounts un done top and bottom and remember to take the 2 nuts and bolts off the jacking point cover behind the sump. then have fun with the sump
Old 15 January 2009 | 06:15 PM
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same time duncan's is better tho
Old 15 January 2009 | 06:16 PM
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easier to take the engine out to be honest.
By the time you've un done all the bolts and brackets required to lift it enough it is only a few more to enable it to be pulled off the gearbox shoved on an engine stand. spun over and done easily.

As said, it can be done but it's a bloody pain in the ***.
Old 16 January 2009 | 11:08 PM
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thanks guys!!!
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