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Old 19 May 2010, 11:11 PM
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itzjoolz
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Default core plug help plzzzz

Ive got a subaru wrx y reg, it started overheating. Ive taken off the intercooler
and just under where the intercooler connects onto the inlet manifold there is a core plug leaking.
Cannot find the part anywhere, its 21mm. subaru are saying i need to buy the complete unit that the core plug fits to





Is there a way around this? The complete unit is rather expensive.
Old 19 May 2010, 11:31 PM
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my94wrx
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have you tried a motors factors for the core plug? if not your best bet is is a used cross over pipe.
Old 20 May 2010, 12:00 AM
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itzjoolz
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What do you mean a cross over pipe? There are no threads on this hole.
Thanks for the reply.
Old 20 May 2010, 12:30 AM
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joz8968
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That large cast silver coloured flattened metal piece that the core plug sits in is called the "cross-over pipe", as it allows the coolant to cross-over from one half of the flat-4 block to the other. That's the part that my94wrx and Subaru are on about...

Last edited by joz8968; 20 May 2010 at 09:38 AM.
Old 20 May 2010, 09:39 AM
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Get it welded up, a local machine shop combined with a welder could do it no problem. It's more of a pain than just tapping in a core plug though! But you might pick up a used water cross pipe for less than the cost of a repair. Don't forget that any core plug will do if it's the right size, so a general parts supplier might be able to get one.
Old 20 May 2010, 09:42 AM
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joz8968
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Why do engine blocks/components have core plugs in the first place?! Just seems an unnecessary thing to go wrong.

Or is it a "fail-safe" pressure-relieving thing, should pressures get too high?
Old 20 May 2010, 09:46 AM
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I've got a water crosspipe for a 1999/2000 that's in good condition, and you can have for £20 posted - PM me
Old 20 May 2010, 11:41 AM
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So that it's possible to manufacture them in the first place.

Originally Posted by joz8968
Why do engine blocks/components have core plugs in the first place?! Just seems an unnecessary thing to go wrong.

Or is it a "fail-safe" pressure-relieving thing, should pressures get too high?
Old 20 May 2010, 11:53 AM
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joz8968
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Oh right.

As in they're required due to the forming process? Or convenient places for 'hanging' the blocks?
Old 20 May 2010, 12:19 PM
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To make it possible to cast them, although more modern processes mean less core plugs are required these days.
Old 20 May 2010, 12:20 PM
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