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Old 27 November 2011 | 06:42 PM
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Default More BHP required ?

Hi , I have a standard 2.5 sti can anyone let me know how to get more BHP what route to take what can be done DIY and what i have to get done by specialists and do i have to upgrade any of the drive train cheers dave
Old 27 November 2011 | 06:54 PM
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Hi,

Your drivetrain will be fine for 500+ bhp,
Your 2.5 block on the other hand is not, If it is still standard a re-map will release quite a bit and should see you on 340bhp /350+ torque, Not sure on exact numbers but the 2.5`s can have issues with headgaskets and even piston ringland issues on the 08 plate onwards, Dont hold me to it but i wouldnt suggest going too mad with it unless you change some internals, So in standard barring exhaust,turbo swap i would cap it around the 400 bhp mark, Even this might be a little much for longterm reliability,

Gaz.
Old 27 November 2011 | 06:57 PM
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All those 2.5 STi engines suffer the same Gaz (the map was a little more agressive on the hatches though), I would cap it at around 350/360bhp unless you want to rebuild the engine?

Tony
Old 27 November 2011 | 07:13 PM
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Had ringland failure on my 06 SpecD running 345hp 385lbft torque (remaped 3 inch exhaust sportscat and filter) Head gaskets were fine, std clutch held up well.
Good excuse for a forged rebuild!
Old 27 November 2011 | 07:24 PM
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2.5 motor is the limiting factor.

OEM - don't run no more than 350-370.

Built/decent forged pistons - no more than 450.
Old 27 November 2011 | 07:41 PM
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Originally Posted by joz8968
Built/decent forged pistons - no more than 450.
Piston and rods... More power than your wallet can handle...
Old 27 November 2011 | 08:03 PM
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thanks for you replys were is the best place to go for re-mapping in cheshire

dave

Last edited by Daveb55sti; 27 November 2011 at 08:04 PM.
Old 27 November 2011 | 08:36 PM
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Originally Posted by PaulJC
Piston and rods... More power than your wallet can handle...
But isn't there still an issue with the lack of metal between cylinder bores? Hence 'only' running 450 odd. That's why I didn't necessarily mention a rods change (although, I accept that if you were going to forge, most people would do the rods too, as matter of course)...

Last edited by joz8968; 27 November 2011 at 08:51 PM.
Old 27 November 2011 | 08:40 PM
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It has been said to me that a completely standard EJ257 block is good for 600+ , i cant remember who said it but it was definately someone who's opinion is worth trusting, it's one of my past threads/posts, i think any further mods are just insurance, how the open deck block compares to the SCD block i have no idea.
Old 27 November 2011 | 08:47 PM
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Originally Posted by PaulJC
It has been said to me that a completely standard EJ257 block is good for 600+ , i cant remember who said it but it was definately someone who's opinion is worth trusting, it's one of my past threads/posts, i think any further mods are just insurance, how the open deck block compares to the SCD block i have no idea.

Will handle 600bhp,but you will need get block pinned and for this i would suggest too 14mm ARP studs


Jura
Old 27 November 2011 | 08:52 PM
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Originally Posted by jura11
Will handle 600bhp,but you will need get block pinned and for this i would suggest too 14mm ARP studs


Jura
Nope, that was my exact question infact, about the pinning, agreed stronger head fixings would be required, will try to find the post...
Old 27 November 2011 | 09:09 PM
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What exactly is "pinning"? Why does it allow you to run much more power on the relatively 'weak' 2.5s?
Old 27 November 2011 | 09:15 PM
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Pinning is a metal rod which is inserted between the outer bore wall and the inner casing wall to provide additional strength/support



i found the post i was talking about aswell...

Originally Posted by Alan Jeffery

Originally Posted by PaulJC
Cheaper than i thought it would be tbh,do you pin blocks aswell? (Depending on which is better, 257 Semi CDB, Pinned, or Linered?)

I could actually be tempted to build a pre emptive forged short block.
We don't pin 2.5 blocks, although as we've run them to over 600 bhp without pinning, we don't worry about it too much.
Old 27 November 2011 | 09:16 PM
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Originally Posted by joz8968
What exactly is "pinning"? Why does it allow you to run much more power on the relatively 'weak' 2.5s?
Ask Daz,he run his pinned 2.5L,something like this





And this thread hope so will answer your questions

http://bbs.22b.com/cgi-bin/ultimateb...=005745#000032


Jura
Old 27 November 2011 | 09:20 PM
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Those pic's pain a thousand words, ta.

Yeah, I knew dazdavies had had his done.


But.... surely a 2.5 CDB would sort out any 'weakness' issues, then? But prob too dear for Subaru to produce?

But enginetuner ^^^ doesn't seem to have a problem with their 2.5 builds, anyway!

Last edited by joz8968; 28 November 2011 at 08:55 PM.
Old 27 November 2011 | 09:26 PM
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Subaru have released a new 2.5ltr (and 2ltr) engine, not sure on its dimentions but hopefully the 2.5 isnt just a bored out 2ltr like the last one was

Tony
Old 27 November 2011 | 09:29 PM
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Yeah, fully stroked for the extra 500cc - if that's physically possible(?) - would do it.

Or at least a combo of a bit less bore and and a bit more stroke.

Last edited by joz8968; 27 November 2011 at 09:30 PM.
Old 27 November 2011 | 09:52 PM
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Originally Posted by joz8968
But.... surely a 2.5 CDB would sort out any 'weakness' issues, then? But prob too dear for Subaru to produce?
Indeed, Litchfields are converted to CDB iirc and some people take EJ22T's out to 2.5l, neither of which are cheap routes to a strong block though, i think a pinned SCD block is a sensible way to go for a bit of insurance, have it pinned then bored/honed with a torque plate fitted and hope for the best...

When you think of it how many people truely run OVER 600bhp and use it all...
Old 27 November 2011 | 09:54 PM
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Remap and straight through decat exhaust.
Old 28 November 2011 | 07:58 AM
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Originally Posted by joz8968
Yeah, fully stroked for the extra 500cc - if that's physically possible(?) - would do it.

Or at least a combo of a bit less bore and and a bit more stroke.
Ej20 can be stroked to a 2.7 Joz...
http://www.tonyrigoliperformance.com...e_engines.html

Last edited by petedotuk; 28 November 2011 at 07:59 AM.
Old 28 November 2011 | 01:27 PM
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Originally Posted by petedotuk
Ej20 can be stroked to a 2.7 Joz...
http://www.tonyrigoliperformance.com...e_engines.html
Didn't know that thought the ej20 could only go up to 2.2 bored but with stroke go to 2.35.

Thats cool

I know the ej25 can go up to 2.7 because its slightly bigger.
Old 28 November 2011 | 01:30 PM
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jollygreenmonster for your mapping mate
Old 28 November 2011 | 04:36 PM
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On pinned 2.5s is there any chance of the 'pins' working loose, etc.?
Old 30 December 2011 | 09:41 PM
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Originally Posted by jura11
Will handle 600bhp,but you will need get block pinned and for this i would suggest too 14mm ARP studs


Jura

exactly what ive had done !!!
Old 30 December 2011 | 09:51 PM
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Originally Posted by NOSSY_89
Didn't know that thought the ej20 could only go up to 2.2 bored but with stroke go to 2.35.

Thats cool

I know the ej25 can go up to 2.7 because its slightly bigger.
Nossy, the engine is the same physical size as a 2ltr, hence why it has so many issues
Not sure on the new 3rd gen engines though, not that many details about the 2.5ltr v 2ltr on that front as yet

Tony
Old 30 December 2011 | 09:53 PM
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Originally Posted by joz8968
On pinned 2.5s is there any chance of the 'pins' working loose, etc.?
I believe the pins wont as those will be held firmly in place, the liners can slip though.

Tony
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