Today's Small Project Was Fitting A Hybrid FMIC on DannyBoy007's UK Turbo....
#1
![Cool](https://www.scoobynet.com/images/icons/icon6.gif)
Well quite a day was had and I got the job of hosting and posting, we took around 50 pictures through the day so I'll post as many as I can showing the progress.
Plenty of hands were present.... myself, Simb, BigDaz, Matscooby, Kjdmk1, PippyRips and the man himself Dan who is very trusting
Firstly Danny Boy's Turbo
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount003.jpg)
Yes it's in need of a clean but that's for another day![](http://www.imprezasport.net/forums/html/emoticons/biggrin.gif)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount002.jpg)
After stripping the front down we had to get the Gazebo up quickly as the rain came down
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount005.jpg)
Then the front was stripped down ready for work to start
As Daz took a break
the FMIC was offered up so we could see exactly what was needed to be modified in order to fit the pipework
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount010.jpg)
Hmmm there is a bracket in the way
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount012.jpg)
That's better
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount013.jpg)
Some of the pipework was just offered up to give us a better idea of the space we had to work within..... not a lot I'll add
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount014.jpg)
We were all impressed with the quality of the mount as you can see it's a snug fit
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount015.jpg)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount016.jpg)
To Be Continued............
Plenty of hands were present.... myself, Simb, BigDaz, Matscooby, Kjdmk1, PippyRips and the man himself Dan who is very trusting
![](http://www.imprezasport.net/forums/html/emoticons/unsure.gif)
Firstly Danny Boy's Turbo
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount003.jpg)
Yes it's in need of a clean but that's for another day
![](http://www.imprezasport.net/forums/html/emoticons/biggrin.gif)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount002.jpg)
After stripping the front down we had to get the Gazebo up quickly as the rain came down
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount005.jpg)
Then the front was stripped down ready for work to start
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount009.jpg)
As Daz took a break
![](http://www.imprezasport.net/forums/html/emoticons/wink.gif)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount010.jpg)
Hmmm there is a bracket in the way
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount012.jpg)
That's better
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount013.jpg)
Some of the pipework was just offered up to give us a better idea of the space we had to work within..... not a lot I'll add
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount014.jpg)
We were all impressed with the quality of the mount as you can see it's a snug fit
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount015.jpg)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount016.jpg)
To Be Continued............
#2
![Default](https://www.scoobynet.com/images/icons/icon1.gif)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount019.jpg)
The two holes in the wing had to be joined together in order for the pipework to be fed through
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount020.jpg)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount022.jpg)
We were missing one single item and you can see where Kev had a small piece of green tubing which improvised quite nicely until the correct part can be found... Don't forget that Dan
![](http://www.imprezasport.net/forums/html/emoticons/rolleyes.gif)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount021.jpg)
A little earlier we had wire brushed the beam down as we had exposed some flaking paint... so I set to work with the hammerite along with Abi
![](http://www.imprezasport.net/forums/html/emoticons/wink3.gif)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount023.jpg)
Danny set to work on the bumper.... this was a job for the owner
![](http://www.imprezasport.net/forums/html/emoticons/yikes.gif)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount025.jpg)
To Be Continued.......
#3
![Default](https://www.scoobynet.com/images/icons/icon1.gif)
Just starting to cut out more.... Dan decides to loose the numberplate holder completely as he intends to mount a square plate over one of the fog light.
The covers are being sprayed as we speak.
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount026.jpg)
Daz offers the bumper back to see how much fine Dremmel tuning is needed
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount027.jpg)
As the bumper is finished it's time to check the work that has been done so far and get ready for the re build
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount030.jpg)
Simb holds the old top mount up to show the size difference
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount031.jpg)
Suprising difference to![](http://www.imprezasport.net/forums/html/emoticons/cool.gif)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount032.jpg)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount029.jpg)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount034.jpg)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount039.jpg)
With everything in place the bumper goes back on mat and Danny get to work
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount041.jpg)
The fog covers will not be ready until next week so the gaps have to remain for a few days yet.
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount042.jpg)
To Be Continued......
The covers are being sprayed as we speak.
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount026.jpg)
Daz offers the bumper back to see how much fine Dremmel tuning is needed
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount027.jpg)
As the bumper is finished it's time to check the work that has been done so far and get ready for the re build
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount030.jpg)
Simb holds the old top mount up to show the size difference
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount031.jpg)
Suprising difference to
![](http://www.imprezasport.net/forums/html/emoticons/cool.gif)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount032.jpg)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount029.jpg)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount034.jpg)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount039.jpg)
With everything in place the bumper goes back on mat and Danny get to work
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount041.jpg)
The fog covers will not be ready until next week so the gaps have to remain for a few days yet.
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount042.jpg)
To Be Continued......
#4
![Default](https://www.scoobynet.com/images/icons/icon1.gif)
Now anyone that knows Dan is well aware that his car is not washed that often.... so we all got on to him and Simb got the soap out
Dan, mat and myself get to work... simb's on the hosepipe and camera, Daz does not know what a sponge is either![](http://www.imprezasport.net/forums/html/emoticons/laugh.gif)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount043.jpg)
Gold wheels we never knew that![](http://www.imprezasport.net/forums/html/emoticons/biggrin.gif)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount044.jpg)
Finally she's finished
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount045.jpg)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount046.jpg)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount047.jpg)
A very imposing sight in the rear view mirror from now on !!
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount049.jpg)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount051.jpg)
A few under the bonnet
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount052.jpg)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount053.jpg)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount054.jpg)
And finally she's finished.... shame the last pic was a little out of focus and then the camera's battery gave out
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount056.jpg)
A very productive day was had by all![](http://www.imprezasport.net/forums/html/emoticons/ola.gif)
Simon
Dan, mat and myself get to work... simb's on the hosepipe and camera, Daz does not know what a sponge is either
![](http://www.imprezasport.net/forums/html/emoticons/laugh.gif)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount043.jpg)
Gold wheels we never knew that
![](http://www.imprezasport.net/forums/html/emoticons/biggrin.gif)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount044.jpg)
Finally she's finished
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount045.jpg)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount046.jpg)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount047.jpg)
A very imposing sight in the rear view mirror from now on !!
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount049.jpg)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount051.jpg)
A few under the bonnet
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount052.jpg)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount053.jpg)
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount054.jpg)
And finally she's finished.... shame the last pic was a little out of focus and then the camera's battery gave out
![](https://i21.photobucket.com/albums/b257/silverscoobysport/DannyFrontMount056.jpg)
A very productive day was had by all
![](http://www.imprezasport.net/forums/html/emoticons/ola.gif)
Simon
![](http://www.imprezasport.net/forums/html/emoticons/up.gif)
Last edited by Silver Scooby Sport; 25 September 2005 at 11:43 PM.
#5
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![Wink](https://www.scoobynet.com/images/icons/icon12.gif)
Looks like you've all had fun... looks spot on... will be getting one for mine soon if you fancy fitting it... Good to see abit of scoobynet community spirit...
#6
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Originally Posted by Scoobyslammed
Looks like you've all had fun... looks spot on... will be getting one for mine soon if you fancy fitting it... Good to see abit of scoobynet community spirit...
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This is exactly what i've been looking for, a pictoral guide to fitting.
Same colour and year as mine going to start very soon.
what about some protective mesh to protect the fins ?
Same colour and year as mine going to start very soon.
what about some protective mesh to protect the fins ?
#11
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Originally Posted by tmo
This is exactly what i've been looking for, a pictoral guide to fitting.
Same colour and year as mine going to start very soon.
what about some protective mesh to protect the fins ?
Same colour and year as mine going to start very soon.
what about some protective mesh to protect the fins ?
![Smile](https://www.scoobynet.com/images/smilies/smile.gif)
I don't think Dan's got plans for mesh.... to restrictive lol
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Cheers Si, Great pictures.
Again I can't thank everyone enough
I can't fault the hybrid kit, the quality of the brackets, hoses, front mount and pipe work is much better some of the cheaper ones I've seen.
None of us had done one before and read on here that it takes around 8 hours. We started at around 10 and finished at around 5.30 so pretty much spot on, it didn't take long to strip the bumper/lights etc off, had to cut two of the bolts off as these didn't want to come off. feeding the pipe work and triming/mouding(With a big hammer) the body work to allow pipes to connect took a while, By far the most time comsuming part was cutting the bumper, we must of spent 3 hours cutting it and then recutting it.
With regards to the green pipe, I turns out you don't get the 50mm samco to connect the turbo to the intercooler piping. we couldn't get one from anywhere being a sunday, but it turns out Kev had some 50mm reinforced silicon tubing in his garden(Don't ask what for) which fitted a treat. I've ordered a samco and some heat lag today.
Simb's got the same kit and that pipe was also not included. So if buying one, make sure you order the hose before you start an install.
I was really surprised how much of the bumper we had to remove. This we did with a dremel, we must of offered it up and then recut atleast ten times, but it looks really good. I seen some door edging strip to from these guys http://www.automobiletrim.com/edge-trim-plastic.html which should go over the cut part of the umper to tidy things up a little.
Driving home (which is 110 miles as I live in west wales and the other guys live in south wales) With in half a mile of getting on the motorway I was stuck in a massive traffic jam!!!!! kept an eye on the coolent temp, as I was a little worried about air flow to the rad etc but it didn't go above 95c. Having no top mount I'm sure this acted like a chimney and aloud some of the heat from the engine to escape.
With regards to lag, You don't notice it until your accelerating hard and you change gear, you can hear the turbo spool and then a split second later you have power. (I would say it's no more then quater of a second) It feels like it's pulling alot stronger and 100 comes alot faster than it used too!!!!
With regards to a remap, goner have a bigger turbo fitted (From Simb's type R) first and then off for a remap.
Again I can't thank everyone enough
![Notworthy](https://www.scoobynet.com/images/smilies/notworthy.gif)
I can't fault the hybrid kit, the quality of the brackets, hoses, front mount and pipe work is much better some of the cheaper ones I've seen.
None of us had done one before and read on here that it takes around 8 hours. We started at around 10 and finished at around 5.30 so pretty much spot on, it didn't take long to strip the bumper/lights etc off, had to cut two of the bolts off as these didn't want to come off. feeding the pipe work and triming/mouding(With a big hammer) the body work to allow pipes to connect took a while, By far the most time comsuming part was cutting the bumper, we must of spent 3 hours cutting it and then recutting it.
With regards to the green pipe, I turns out you don't get the 50mm samco to connect the turbo to the intercooler piping. we couldn't get one from anywhere being a sunday, but it turns out Kev had some 50mm reinforced silicon tubing in his garden(Don't ask what for) which fitted a treat. I've ordered a samco and some heat lag today.
Simb's got the same kit and that pipe was also not included. So if buying one, make sure you order the hose before you start an install.
I was really surprised how much of the bumper we had to remove. This we did with a dremel, we must of offered it up and then recut atleast ten times, but it looks really good. I seen some door edging strip to from these guys http://www.automobiletrim.com/edge-trim-plastic.html which should go over the cut part of the umper to tidy things up a little.
Driving home (which is 110 miles as I live in west wales and the other guys live in south wales) With in half a mile of getting on the motorway I was stuck in a massive traffic jam!!!!! kept an eye on the coolent temp, as I was a little worried about air flow to the rad etc but it didn't go above 95c. Having no top mount I'm sure this acted like a chimney and aloud some of the heat from the engine to escape.
With regards to lag, You don't notice it until your accelerating hard and you change gear, you can hear the turbo spool and then a split second later you have power. (I would say it's no more then quater of a second) It feels like it's pulling alot stronger and 100 comes alot faster than it used too!!!!
![Norty](https://www.scoobynet.com/images/smilies/norty.gif)
With regards to a remap, goner have a bigger turbo fitted (From Simb's type R) first and then off for a remap.
Last edited by DannyBoy007; 26 September 2005 at 10:38 AM.
#15
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Originally Posted by SC008Y_MAD
Great detailed post mate.
Not know much about engines (not very mechanical) will the engine ecu need remapping?
-Darren
Not know much about engines (not very mechanical) will the engine ecu need remapping?
-Darren
![Smile](https://www.scoobynet.com/images/smilies/smile.gif)
#16
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Thanks Si
for telling me.
![Thumb](https://www.scoobynet.com/images/smilies/thumb.gif)
Originally Posted by Silver Scooby Sport
Yes Darren, Danny has already got a TEK3 re-map in place but he will now need another map after he has finished with his other items ![Smile](https://www.scoobynet.com/images/smilies/smile.gif)
![Smile](https://www.scoobynet.com/images/smilies/smile.gif)
Last edited by SC008Y_MAD; 26 September 2005 at 10:39 AM.
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Cracking post fellas - good work
. I can imagine someone saying "oh bugger, we need a piece of 50mm silicone hose" and someone else chipping in with "I've got some in the shed"....class....
.
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Damn Si if id knowm Simb was going to be busy that long id have crept up there with my spanners
Looks good got to do something with that engine bay though.
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cheers lads,
The intercooler is a hybrid one. I'll pm you both details.
It did look like I would be saying in south wales for the night until the shops opened!! as we had already cut the y peice on the old intercooler to see if that would fit!!!!!
Si, I've heard all about the borrowing of Simb's 5Zigen, can't blame you mate, sounds awesome and looks the business
I picked one up off here last weekend, had it fitted when I was up in swindon, All for £165!!!!!
Don't worry about the engine looking dirty, I found one of simb's post about when he cleaned the engine, seems to be a bit of pro at it, so that will be another weekend job round his house!!!!! mind you it is never goner be a clean as yours!!!
The intercooler is a hybrid one. I'll pm you both details.
It did look like I would be saying in south wales for the night until the shops opened!! as we had already cut the y peice on the old intercooler to see if that would fit!!!!!
Si, I've heard all about the borrowing of Simb's 5Zigen, can't blame you mate, sounds awesome and looks the business
I picked one up off here last weekend, had it fitted when I was up in swindon, All for £165!!!!!
![Norty](https://www.scoobynet.com/images/smilies/norty.gif)
Don't worry about the engine looking dirty, I found one of simb's post about when he cleaned the engine, seems to be a bit of pro at it, so that will be another weekend job round his house!!!!! mind you it is never goner be a clean as yours!!!
![Notworthy](https://www.scoobynet.com/images/smilies/notworthy.gif)
#23
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Originally Posted by DannyBoy007
Si, I've heard all about the borrowing of Simb's 5Zigen, can't blame you mate, sounds awesome and looks the business
I picked one up off here last weekend, had it fitted when I was up in swindon, All for £165!!!!!![Norty](https://www.scoobynet.com/images/smilies/norty.gif)
I picked one up off here last weekend, had it fitted when I was up in swindon, All for £165!!!!!
![Norty](https://www.scoobynet.com/images/smilies/norty.gif)
![Big Grin](https://www.scoobynet.com/images/smilies/biggrin.gif)
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Si - Excellent thread mate, it must of taken you ages to put the pic's and comments together, hopefully not aslong as fitting the FMIC.
Looking at the pic's you can't fault the job, the allignment is spot on!!, I think we had a good team and this won't be the last time we get together and do it again.
Fatman - I take it as a compliment with a car like yours, you wanting something off mine![Thumb](https://www.scoobynet.com/images/smilies/thumb.gif)
Dan - you will now have a constant reminder how your car looks when it's clean, your have to change the log book back to Blue now![Big Grin](https://www.scoobynet.com/images/smilies/biggrin.gif)
Listening to Dan's 5Zigen was hard as it reminds me of mine which I have'nt heard for near two months![Frown](https://www.scoobynet.com/images/smilies/frown.gif)
simb
Looking at the pic's you can't fault the job, the allignment is spot on!!, I think we had a good team and this won't be the last time we get together and do it again.
Fatman - I take it as a compliment with a car like yours, you wanting something off mine
![Thumb](https://www.scoobynet.com/images/smilies/thumb.gif)
Dan - you will now have a constant reminder how your car looks when it's clean, your have to change the log book back to Blue now
![Big Grin](https://www.scoobynet.com/images/smilies/biggrin.gif)
Listening to Dan's 5Zigen was hard as it reminds me of mine which I have'nt heard for near two months
![Frown](https://www.scoobynet.com/images/smilies/frown.gif)
simb
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Some examples for you Dan:
Engine before on mine
![](http://www.showoffyourcar.com/cars/SUBARU/2121.JPG)
After
![](http://www.showoffyourcar.com/cars/SUBARU/2122.JPG)
After on Daz's old wagon, no before pic but I know it's hard to imagine it was worse than yours!!
![](http://www.showoffyourcar.com/cars/SUBARU/5135.JPG)
simb
Engine before on mine
After
After on Daz's old wagon, no before pic but I know it's hard to imagine it was worse than yours!!
simb
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We'll have to do the engine bay, It totally transforms the car. I'll have a hunt around for that CD2 stuff and I'll come down and you can show me how it's done!!! plus make a night out of it!!!!!
With regards to the spliter, Yep like that one, I'm also liking the P1 style, but the P1 has 3 wholes just under where the intercooler is, So we might be back to the one above. whats is called and where from??
With regards to the spliter, Yep like that one, I'm also liking the P1 style, but the P1 has 3 wholes just under where the intercooler is, So we might be back to the one above. whats is called and where from??