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What sort of a machine..........

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Old 22 March 2006, 04:07 PM
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alcazar
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Question What sort of a machine..........

...............cuts metal with a wire, under water, producing a perfectly cut out shape, as per computer instructions?

Saw one in use once, but can't remember what it was called. The guy cut me a new drop-out with disc mounts for my titanium mountain bike frame.

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Old 22 March 2006, 04:17 PM
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ScoobyTal
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That would be a wire erosion machine commonly known as a wirer.

I have just sent a programme down to one of our three ....


Tal
Old 22 March 2006, 11:22 PM
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Question

Originally Posted by ScoobyTal
That would be a wire erosion machine commonly known as a wirer.

I have just sent a programme down to one of our three ....


Tal
So, in layman's terms, how does it work?

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Old 22 March 2006, 11:24 PM
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NotoriousREV
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Spark Eroders are cooler
Old 23 March 2006, 08:40 AM
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A current is passed through the wire and this arcs across between the wire and the metal component removing small (very small) pieces of material. This is called spark errosion, the wire moves about in X and Y via the machine control and spools so it doesnt wear out.

It can also be done using an electrode (a bit of copper machined to the shape you want to cut into the component)

The machines can also be known as EDM machines. They take a long time to operate as the process is inherently slow but can usually be left to run unattended.



Tal
Old 23 March 2006, 12:53 PM
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NotoriousREV
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Originally Posted by ScoobyTal
It can also be done using an electrode (a bit of copper machined to the shape you want to cut into the component)
This is what I've seen done. A hod rod builder was spark eroding the Ford logo into all the bolt heads on his car
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